Automation in the field of manufacturing provides vast opportunities to business in achieving high efficiency. It only produces a hi-standard quality of products and generates big profits effectively. Usually,automated manufacturing systems often involve operation through assembling, processing, and quality control. For more information on the benefits of automation, visit IntelLiDrives to learn more.
In this article, you will learn why automation in a company is a must-have. Later on, we are going to discuss how to maintain the automation process effectively.
Benefits of Automated Manufacturing System
- Automation Can Increase the Safety of the Workplace
The automation procedure doesn’t need any human support anymore. Therefore, any risk that could probably happen in the future will reduce significantly. It is because the hazard is now passed on to the automated machines. Automation is created to make the manufacturing area safer for employees. It is because the health and safety of each individual are very crucial. Which is why the Occupational Safety and Health Law were signed in 1970.
- Automation Can Expands the Labor Productivity
Automated operation can work tasks twenty-four hours a day, seven days a week. In short, it performs a task more and effectively and efficiently compared to human or manual operation. Therefore, automation through manufacturing increases labor output and the total rate of production, which yields more profit.
- Automation Can Reduce the Cost in Labor
One of the advantages of automation is the reduction of manufacturing cost in labor. If you invest in a good automation process, it can help you to replace the manual cost. Besides, you can reduce the price for the application of the health benefits of your worker. Lesser employees mean lesser health cards. As a result, you can save lots of money.
- Automation Can Remove Manual Operation
Automation can do any task, including tiring, repetitive, and tiring jobs for workers. For as long as the design and logical program is working correctly, any responsibility you input to an automated machine will provide a positive output.
- Automation Can Accomplish Impossible Task
There is some task in manufacturing industries that is impossible to carry out without the aid of automated machines. One great example of these things is the production of nanochips in a mobile phone. It requires advanced technology to process an accurate, measurable, and miniaturization program that is very difficult to succeed by humans.
- Automation Can Reduce Manufacturing Lead Time
Since an automated manufacturing system can offer continuous production 24 hours a day, it will surely reduce the time variance between the customer order against the product output.
- Automation Can Enhance Quality
The automation process involves the latest and most advanced technology features. Therefore, it will undoubtedly reduce the defect rate of production. Also, automated systems can execute uniform and comfort design, which is more effective compared to workers, which is very prone to human errors.
How to Maintain Automation Process Effectively
Below is some list that you will need to do to maintain the efficiency of an automation process.
- Know the Whole Process of the Manufacturing System
First, you must need to know all the vital designs of automation. This action will allow you to understand the operation process fully from the smallest up to the most crucial details. With this, we can maintain its maximum work output.
- Schedule Preventive Maintenance
Since automation cannot work correctly at all times. You will need to schedule preventative maintenance. It is a type of support that is planned carefully to retain the unit into its best form and to anticipate any upcoming breakdown issue of each automated machines. Together with your planning team, create an annual maintenance program. From this timetable, you should carry out and complete all the necessary action of maintenance work as per schedule.
- Stock and Replace Critical Spare Parts
It is very crucial in a manufacturing company to replace any mechanical parts that are prone to wear and tear. With this action plan, we can predict any significant failure of machines that will occur in the future. Make sure to stock also essential parts of your automated machine to lessen the downtime if something happens that will affect the whole operations.
Overall, the benefits of automation towards a manufacturing company can provide better sales, quality, improves productivity, and the safety of everyone during the entire operation. However, it would be best if you always remembered that everything has a limit. Although automation can work more effectively than humans, it doesn’t mean it can operate forever. So, plan properly and execute the preventive measures as per schedule so that the automated machines will work every time to its maximum potential.